Are you looking for a fun and educational project? Building a Go Kart is a perfect choice! In this guide, we will walk you through the process of creating your own Go Kart from scratch. Get ready for an exciting journey!

How to build a Go Kart

We decided we wanted to build a Go Kart from a basic paper design. This was a 9th birthday project and so required completion in a short space of time, we commenced the work with about three weeks before the day in question.

Three main components were used in the construction, a Wheel Barrow for the 4 Bat Mobile style Wheels at the rear, a shopping trolley for the support base of the seat, with its wheels removed and a golf buggy for the front steering and wheels.

The rest was made from wood we purchased at Hardware stores including the spray paint for the final waterproofing protection and style. The seat was cut from a large piece of plywood and covered in a red leather substitute. The Go Kart splits into two pieces for convenient storage by removing the main steering bolt, and easily fits into a large car boot or jeep. Yes it is that large, so a 4 by 4 boot is probably required for long distance transport.

It is a free wheeler so no engine or motor, but one could easily be attached, it does have a cable based hand breaking system and foot rests, and given more free time I would have probably done just that. This project could have been developed if the interest was there, but that was hardly the point.

Kids often lose interest in their toys, but the main purpose was not just to build a functional toy, it was to demonstrate how to run a mini project from design to prototype in three weeks. We had great fun building this item and enjoyed pushing it around and riding it in the park, and yes it was completed on time, with a few minor replacements needed after we trialled it out, such as making and installing a new rear axle and a replacement rear tyre, due to a puncture being found in one when bought from the shop, all good fun.

To build this yourself you will need a full suite of DIY or carpentry tools. Total cost, well lets just say more than the cost of a store bought go cart. Your time and the cost of nuts and bolts were most expensive and spray paints also can cost a bit.

Components Used

For this project, we utilized three main components:

• A Wheelbarrow: We repurposed this for the four Bat Mobile style wheels located at the rear.
• A Shopping Trolley: With the wheels removed, this served as the support base for the seat.
• A Golf Buggy: This provided the front steering mechanism and wheels.

Construction Process

To build your Go Kart, follow these steps:

1. Measure and cut the necessary wooden pieces. You can find suitable wood at your local hardware store.
2. Assemble the frame using nuts and bolts. Refer to the provided diagrams for guidance.
3. Create the seat by cutting a piece of plywood and covering it with a red leather substitute for added comfort.
4. Attach the wheelbarrow, shopping trolley, and golf buggy components to the frame.
5. Apply spray paint for both waterproofing protection and a stylish finish.

Safety Considerations

Before using your Go Kart, ensure the following safety measures:

• Always wear appropriate protective gear, such as helmets and knee pads.
• Test the steering and braking systems thoroughly to ensure proper functionality.
• Use your Go Kart in designated areas away from traffic to avoid accidents.

Budget Estimate

While the cost may vary based on your location and materials used, we estimate the budget as follows:

• Wood, Wheels and materials: £175
• Spray paint: £25
• Nuts and bolts: £150
• Total: £350

Conclusion

Building a Go Kart is not only a fun and engaging project but also a valuable educational experience. It allows you to learn about design, prototyping, and craftsmanship. By following the steps outlined in this guide and prioritizing safety, you can create a fantastic Go Kart that will provide hours of enjoyment.

The Final Go Kart - a 9th Birthday DIY Project

Spray paint final gloss with Hand Made leather cushioned seat

Original Flaming Skull Artwork

Golf Buggie, Wheel Barrow and Shopping Trolly parts sourced from all over London, with hand cut wooden base and rear axle and about 400 nuts, bolts etc...